Cool & Custom Welding Helmets – Hood Models 2020

Last updated on January 15th, 2020 at 11:04 pm

Welding helmets have looked the same for years. Now, custom welding helmets allow one to showcase their personality while still protecting their face and neck from any harm that may befall them when working. Your welding helmet does not have to look boring or drab. Custom welding hoods with painted designs should fit you perfectly and does so fashionably. As a result, it is critical to invest in a top-of-the-line model that is demonstrated to work, rather than only look good. Cool welding helmets will give you a genuine look while also delivering great functionality. Check our top reviews and comparison tables of the coolest welding helmets on the market.

Top 6 Cool & Custom Welding Hoods

  • Esab SENTINEL A50
  • 4.5 Customer Rating
  • Auto-Darkening: Battery + Solar
  • Shades: 3, 5-13
  • Viewing Size: 3.93"×2.36"
  • Reaction Time: 0.04 milliseconds
  • Sensors: 4
  • Weight: 640 g.
  • Warranty: 3-Year
  • Price: $$$

  • Optrel Crystal 2.0
  • 4.8 Customer Rating
  • Auto-Darkening: Battery + Solar
  • Shades: 2, 4-12
  • Viewing Size: 4.25"×2"
  • Reaction Time: 0.1 milliseconds
  • Sensors: 3
  • Weight: 460 g.
  • Warranty: 3-Year
  • Price: $$$$

  • Jackson Safety Insight
  • 4.5 Customer Rating
  • Auto-Darkening: Battery + Solar
  • Shades: 4, 9-13
  • Viewing Size: 3.93"×2.36"
  • Reaction Time: 0.1 milliseconds
  • Sensors: 4
  • Weight: 680 g.
  • Warranty: 2-Year
  • Price: $$

  • Antra AH6-260-6218
  • 4.6 Customer Rating
  • Auto-Darkening: Battery + Solar
  • Shades: 4, 5-13
  • Viewing Size: 3.86"×1.79"
  • Reaction Time: 0.04 milliseconds
  • Sensors: 4
  • Weight: 471 g.
  • Warranty: 1-Year
  • Price: $

  • Instapark GX-990T
  • 4.4 Customer Rating
  • Auto-Darkening: Battery + Solar
  • Shades: 4, 5-13
  • Viewing Size: 3.94"×3.86"
  • Reaction Time: 0.03 milliseconds
  • Sensors: 4
  • Weight: 590 g.
  • Warranty: 1-Year
  • Price: $

  • DEKO PRO DX-980E
  • 4.1 Customer Rating
  • Auto-Darkening: Battery + Solar
  • Shades: 4, 9-13
  • Viewing Size: 3.85"×3.15"
  • Reaction Time: 0.04 milliseconds
  • Sensors: 2
  • Weight: 454 g.
  • Warranty: 1-Month
  • Price: $

1. Esab SENTINEL A50 Custom Welding Helmet – Halo

best custom welding helmets

The SENTINEL A50 made it to our list of the best custom welding hoods for its supreme comfort, large lens, and next-generation technology. The Halo inspired design with an amber yellow color reflective lens offers a large viewing size of 3.93 x 2.36 inches. ADF variable shade ranges from 5 to 13, resting at DIN 3, ideal for welding, plasma cutting, and grinding.

This full-automatic badass welding helmet has a reaction switch time from light to dark in 1/25,000 of a second and has 4 premium sensors. Features a color LCD touchscreen control panel that has 8 different memory settings and external analog shade control. All powered by solar cells and replaceable backup battery power.

The ergonomic shell design provides balance and a maximized view with a 5 point adjustable headgear. It also comes with a clear and yellow lens, which you can easily change in 10 seconds without taking off the helmet.

Weighs almost 1.5 pounds, yet well balanced and can be comfortably used for extended periods. However, it’s important to note that the replacement parts are expensive. Otherwise, the SENTINEL A50 from ESAB is one of the best custom welding helmets on the market, ideal for intermediate and advanced welders.

2. Optrel Crystal 2.0 Custom Welding Hood – Silver

best cool welding helmets

Just as the name suggests, this helmet from Otrel delivers a crystal clear view with state-of-the-art true-color lens technology. A combination of an unclouded view and a full-color spectrum. It will allow you to enjoy high contrast and detailed view of the whole welding process. 

It offers a viewing area of 4.25 x 2 inches and has an auto-darkening filter that switches from light to dark in 1/10,000 of a second. Additionally, it has an exclusive twilight function, which gives a smoother dark to light transition. It allows you to work safer with reduced eye fatigue for extended periods.

Besides, the auto-pilot feature is another big step towards productivity. It automatically detects the arc’s brightness and accordingly adjusts the shade level. This is useful for welding tasks with constant change in amperage. It has a light state of DIN 2 and a shade range from 4 to 12.

Other practical features include the perfectly placed external controls. Easily adjust the shade, sensitivity, step-delay, and grind mode without taking off your helmet or gloves. This full custom welding helmet has a telescopic headband mechanism and an ergonomic design for optimum weight balance. It can be individually adjusted to fit any head shape to guarantee optimum field vision. 

The main concern is that it only has 3 sensors, and this can lead to accidental flashing. Also, the headgear becomes loose, and it may require that you tighten it occasionally, especially if you have a big head. That said, the Crystal welding hood is super light-weight and will give you an outstanding true color vision with a violet hue. It will bring a new dimension to your weld, all with great comfort. Even in overhead welding tasks due to its unique smoke deflecting shell design.

3. Jackson Safety Insight Series Welding Helmet – Stars Scars

best custom welding hoods

The Jackson Insight 46101 is one of the lightest and coolest welding hoods that are available in this group. Full automatic technology, perfectly fits your professional needs and budget.

Has a whooping auto-darkening filter (ADF) of 3.93 x 2.36 inches viewing field size. With a variable shade range from 9 to 13, resting at DIN 4 with four independent arc sensors. Typical light to dark state reaction time of 1/10,000 a second.

It is solar-powered and also has replaceable batteries and a low battery indicator. User-friendly with increased functionality features allowing for longer performance. It features an easy to use control panel for the shade selector, step-less delay, and sensitivity control adjustment.

Not to mention, it has an attractive design with painted colors of stars and scars. The Jackson Safety Insight custom auto-darkening welding helmet meets all related and safety standards. As a result, ensuring you of sufficient protection while also looking unique.

The downside is that it’s a bit flimsy, and the head strap is poorly made. It puts too much pressure on the side of the head, which makes it more suitable for thinner faces. However, the shell design is perfect for tight spaces, reduced shoulder tension, and increased neck protection from sparks and slags. This cool customized welding helmet has minimal reflections and is suitable for all arc applications, including welding, cutting, and grinding modes.

4. Antra AH6-260-6218 Auto Darkening Welding Helmet – Grey Ghost

best cool welding hoods

This top-rated custom welding helmet can be used in almost any kind of working environment. Suitable for welding, plasma cutting, and also grinding. It has a shade variation of 5 to 13 and settles down to DIN 4 in the light state. It looks great and serves well.

Fully programmed automatic power with a wide viewing field of 3.86 x 1.78 inches. It comes with AntFi X60-2, a double-layered auto-darkening filter, and 4 arc sensors for a fast reaction time of 1/25,000 second.

In addition, it has a knob for adjusting the step-delay, shade level, and sensitivity settings to accommodate different working tasks. It also has a power-off delay for 10 minutes. This allows the filter to stay on for 10 minutes in the dark before going off, which adds up to the convenience and protection.

This solar-powered custom welding helmet also has replaceable batteries and low battery indicators. Besides, it has a compatible design with magnifying lenses. Though the Antra batteries seem to get dried out pretty quickly and you may get flashed occasionally. However, it’s one of the coolest welding helmets for the money. It’s made from high impact materials and can endure accidental slams. Yet, it’s light-weight and has a fast response to electric arc from all TIG welders, MIG welders, carbon arc gouging, and grinders. This cool skull custom painted welding helmet design is suitable for home and hobby welders.

5. Instapark GX990T Auto Darkening Welding Hood – American Eagle

badass welding helmets

An ergonomically comfortable design, the Instapark GX-990T series, comes with a large view of 3.94 x 3.86 inches. It allows you to clearly see the working area. While also remaining protected against debris, excessive light, ultraviolet, and infrared rays.

The American Eagle welding helmet is equipped with four arc sensors. It activates the auto-darkening filter in order to switch from light to dark automatically in 1/30,000 of a second once the arc strikes.

The Instapark ADF GX-990T filter has dark variable shades from 5 to 13. It works well with many arc processes such as stick arc, MIG, TIG, cutting, and grinding applications with a resting shade of DIN 4.

The fully automatic welding helmet has a built-in solar panel, a replaceable battery, and has low battery indicators for added convenience. Besides, it features a custom fit with a padded interior and an enhanced ratcheting headband. Additionally, this new design has exterior controls, which allow you to adjust the shade, delay, and sensitivity without taking off your helmet. 

However, the exterior knob is small and very tight, adjusting it with the helmet and gloves on is almost impossible. Also, the headband may be loose-fitting, which can lead to discomfort. To sum it up, it’s a versatile welding helmet with a good value for the money. Made of lightweight, yet durable materials, suitable for beginners and hobby welders.

6. DEKO PRO DX980E Cool Welding Helmet – Red

badass welding hoods

If you are into red flaming style welding helmets that come loaded with the benefits of a good price tag, then the DEKO is the best bet for you. Made with an attractive design that not only looks great but is functional as well. 

The level of light filter is DIN 4, and dark shade range from 9 to 13. Delivering sufficient eye protection with the auto-darkening filter (ADF). It switches in 1/25,000 of a second from light to dark with 2 arc sensors. Quick enough to shield you once the arc is struck. Additionally, it has a shade 16 to protect you from UV and IR radiation in case of a power failure.

This custom welding hood, further, allows clear view and color recognition. Equipped with 3.85 x 3.15 inches large viewing area. Meeting the safety standards, you are assured of protection from harmful rays and sparks. Not to mention, the adjustable delay and sensitivity settings, which enables it to adapt to different working environments and tasks. 

The drawback of this helmet is the durability; it seems to be in question. It’s a bit flimsy and can easily break. Also, the headband system doesn’t hold well, which minimizes the working positions. That said, this is a practical, badass welding hood. It’s light-weight and well balanced, allowing you to work for longer hours without getting tired. It also comes with a solar panel and a long battery life of up to 5,000 hours. It’s suitable for all welding, cutting, gouging, and grinding processes.

Cool Custom Welding Hoods Comparison Table

Feature/ProductEsab SENTINEL A50Optrel Crystal 2.0Jackson Safety InsightAntra AH6-260-6218Instapark GX-990TDEKO PRO DX-980E
Optical Class1/1/1/21/1/1/21/1/1/21/1/1/21/1/1/21/1/1/2
Light StateDIN 3DIN 2DIN 4DIN 4DIN 4DIN 4
Dark StateDIN 5-13DIN 4-12DIN 9-13DIN 5-13DIN 5-13DIN 9-13
UV/IR ProtectionDIN 13DIN 12DIN 13DIN 13DIN 16DIN 16
Light to Dark0.00004 seconds0.0001 seconds0.0001 seconds0.00004 seconds0.00003 seconds0.00004 seconds
Dark to Light0.1-1.0 seconds0.1-2.0 seconds0.1-1.0 seconds0.1-1.0 seconds0.1-1.0 seconds0.1-1.0 seconds
TIG Rating2 amps2 amps5 amps2 amps5 amps5 amps
StandardsEN379 / ANSI Z87.1 / CSA Z94.3EN379 / ANSI Z87.1 / CSA Z94.3EN379 / ANSI Z87.1EN379 / ANSI Z87.1 / CSA Z94.3ANSI Z87.1 / CSA Z94.3EN379 / ANSI Z87.1-2010

Key Factors for Custom Welding Helmets

Before you buy that awesome welding helmet you have been dying for. Know that some specs that are quite important. Generally, all welding helmets will give sufficient protection. But, it is good to note that some are better than others. When it is time to purchase a new welding helmet. Choose one with superior quality so that it does give you the required protection. While also delivering you unrivaled comfort for a long time. Here are some factors to consider to consider when looking for the best-customized welding helmet.

customized
  • Safety & Protection Standards

Ensure your welding helmet meets the standards of ANSI Z87+. This is one important factor that often goes overlooked. However, you will appreciate the protection offered by a custom auto-darkening welding hood that has met these standards. No amount of debris or rays can penetrate the hood, even in high-stress work environments. Check our best welding helmets guide and reviews.

  • Viewing Field

On the off chance that you are an expert welder. At that point, you can profit by expanding the viewing area with particular obscuring highlights that ensure visual perception. For home welders, a narrow view field can spare you some money without compromising on the eye protection. But, cheap welding helmets exist, some of them offer great functionality as well. However, for the best scenarios, you should always consider looking for a cool welding hood with a large viewing size.

  • Hood Specs

Advanced welding helmets have been made with the lightest and thinnest materials, conceivable without compromising the strength of the defensive gear. This incorporates a half-mask respirator to shield the welder from the vapor that can form when dealing with specific metals or use certain shielding gas alternatives, for example. As a result, you may want to look for extra space for your glasses, respirator, so you would not have to stress over harming your contacts when welding. A protective custom hood can address your needs with consistency.

  • Weight & Balance

Altering your custom welding helmet into different positions can enhance, as well as decrease the overall weight of the helmet. For this reason, it’s crucial to think of the weight and balance positions of your helmet. Especially if you intend to work for extended periods of time. As a result, you will limit the torque that can be set on the neck due to unbalance or heavyweight.

  • Good Fit

Headgear advances are another customization highlight to consider. Head shapes are, for the most part, standard for most welding protective gear. However, with a customized welding headgear, you can get an adaptable, secure fit that is straightforwardly molded to your head measure. This minimizes the pressure points that can be formed from long-haul wear. Keeping off any welding-related headaches or discomfort.

custom painted welding helmet designs
  • Design

Welding helmet graphics and designs are other key components to consider when you’re taking a gander at custom welding hoods. A dark color is the standard shade; for others, it is carbon fiber welding hoods. Yet, this implies they retain more heat amid the welding procedure. On the other hand, light color helmets, can better mirror some of that heat. Either way, most brands release their favored models in different cool customizable designs and colors. Not to mention, you can also add some of your personality to the special helmet you wear for work by adding shading alternatives and designs.

Bottom Line

It is easy to pick one of your cool welding helmets and do your own paint job on it to personalize it. Alternatively, one can opt to purchase ready custom welding helmets that guarantee protection, convenience, and a comfortable fit. Either way, picking a good, functional customized welding helmet is more important than just its outward appearance. As a result, check the specs and features to ensure it meets your needs. You want to look for the custom welding hoods that can counter the hazards. While also delivering the best features and utmost comfort without restraint.

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